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Smart Filtration Digital Service for All Filters

Flowrox Smart Filtration Digital Service is a turnkey solution. It enables remote, realtime insight into the filtration process and helps to troubleshoot and significantly optimize production. Smart Filtration utilizes existing control system and sensors and connects the filters to the Flowrox Malibu™ online portal.

Flowrox Smart Filtration can be installed on any filter and integrated with any other process equipment and control systems (DCS). Monitoring the filtration process online through Flowrox Malibu portal is easy and user-friendly. Access is possible when- and wherever with any computer, smart phone or other handheld device connected to the internet. The service is secured by SSL/TSL encryption. Hardware based Virtual Private Network (VPN)  and physical firewall isolate filter PLC from public network.

Production volume and process results information

  • Fast analysis of production volume and process results
  • Performance comparison between multiple filters
  • Utilities comparison and OPEX reporting

Runtime monitoring

  • Generates utilization timeline
  • Extracts most common alarms and reasons for downtime
  • Reports of chosen time periods and measurements

Smart filtration process view - Flowrox

Smart Filtration process view in Flowrox Malibu online portal.

Practical examples of analyzed process factors

  • Discover problems in drying by following abnormalities in air pressure curves. Efficiency in drying phase can be estimated from changes in pressure. Also possible cake cracking can be detected.
  • Detect cloth and membrane damages at early stage by analyzing water volume changes.
  • Ensure product quality by analyzing cake moisture or filtrate opacity and conductivity.
  • Discover indications of cloth damage and clogged grids and put a stop to decreased production, raised moisture and bending filter plates.

Key indicators filters - Flowrox

Key Performance Indicators – View in Flowrox Malibu online portal

 

Benefits & features

Improved performance

Complete evaluation of your filtration process helps to discover the real reasons for delays. Flowrox professionals will help you to optimize the entire filtration process.

Less unplanned downtime

Assists to prevent failures before they even occur.

Quick troubleshooting

Detects process abnormalities and automatically sends alarms to your email.

Failure analysis

Runtime monitoring extracts most common alarms and reasons for downtime.

Interested in hearing more?

Fill in the contact form or
contact Simo or Tim to find out more about our Digital Services™ or hear about retrofitting your existing products with smart capabilities.

Rounela, Simo
Application Manager, Digital Services
Tel: +358 40 839 0015
simo.rounela@flowrox.com

Vogel, Tim
Digital Services, North America
Tel: +1 574 596 8250
tim.vogel@flowrox.com

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